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ajbskiim not sure if this will help you too much, this is not a common thing:
i had one friend who swears he had two different foot sizes. his left fit into a 27.5 meanwhile his right didnt. when trying on a 28.5 he said he felt like his left foot was swimming in it.
he ended up buying two sets of boots, one 27.5 and one 28.5 from two different stores. then returned one of each to the first store. no one at the store noticed. he seems to be happy.
when you say pain, how does is it relate to the fit of the boot? isnt it smaller than the good one?
ADtheHoodlumI have never heard of a company that makes custom liners that might be able to fill it out a little bit better