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UilyJeff1" steel pipe border on a box with 1/4" lexan inlaid works great!
AT-ATI have found that close 1" or 2" PVC pipes works great.
However, if you are looking for a really legit box, buy a few sheets of HDPE plastic.
Mr.HuckI haven't checked it out for awhile, but when I was looking at buying a sheet of white HDPE, it was only sold in 4' x 8' sheets and it was like $180 per sheet.
OP, that's why most people go with PVC. It is a lot cheaper and works great. You also have to countersink all the screws so your edges don't catch on them when you use HDPE. With PVC you can just sink your screws in from the bottom of the wood into the PVC. See Build-A-Jib cult for details.
theabortionatorDepending on wherebyou live you might be able to find a place local. If not us plastics has anything youd need and smaller sizes. If you get 4x4 or under you ship reasonable. 4x8 goes freight and its pricey. Also has all thicknesses. I recommend not going under 1/4 inch so it wont get fucked ripple and break if you have it out in the sun all summer. Also countersink your screws or die
Mr.HuckThis was a local place in Commerce City. Got the name of it from one of the guys who builds features for the Beav. I went down there, but didn't end up buying anything. Maybe the price has come done, but at the time, I wasn't willing to fork out $140 for a 4 x 8 sheet of 1/4 inc. Might have been 1/2 inch. Anyway, I was only planning on making one box and didn't feel like storing the extra. I was at Ruby Hill last night and noticed one of the boxes had that serious ripple effect going on, especially right at the very end of the box. Didn't check, but I'm betting it was 1/4 inch.