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I always just go to my local shop and ask for an old cardboard ski box that they received a pair in. They are always pretty cool about it and let me have it for free.
Go to local shop, and get a box. Or you can build one yourself.
I typically tape the ski's together. I will grab an old pair of socks to slip over both ends of the ski's, and bubblewrap in one layer. Stuff newspaper in both ends of the box to keep the ends of the ski's from being banged around or sliding around in the box. USE A FUCKTON of packing tape. Not duct tape.
USPS is the best as far as price goes. Get delivery confirmation.