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ANUSTARTThis summer I want to attempt to make my own pair. What would be the best way to get around the press. As a highschooler, I dont have a ton of cash. I feel like I could probably make my molds tho. Does anyone know where I could use a press in the Denver area?
SmartNever understood why vacuuming bagging is looked down on. Planes and boats are made with bagging systems and if it is good enough for something 35,000 feet in the air it should be good enough for a pair of skis on your feet.
loganimlachI'm not completely sold on a lack of resin evacuation. I mean sure, it's not going to be AS much as someone pressing at 35 psi in a press, but I feel I had a ton that pushed out into my flash and breather material, and what kind of difference are we talking between the two? So many people press at so many different pressures, I think personally it's a negligible difference when it comes to skis. Now do I agree that a press is a TON more efficient? Fuck yeah, and I'd love to have one.
greeneI have been having a really difficult time making a powder ski profile using snowcad. I am trying to base it roughly off of the old Bibby Pro, but I am having no luck. Does anyone have any recommendations for making a powder ski profile on snowcad?
Btw, How do these measurements seem? I found them online but they seem really off:
Tip: 15mm rise/25cm from tip
Tail: 20mm rise/18cm from tail
Positive camber: 5mm
When plugging these measurements into snowcad they seem very flat, and the rocker does not seem large enough.
Any help is appreciated
greeneI have been having a really difficult time making a powder ski profile using snowcad. I am trying to base it roughly off of the old Bibby Pro, but I am having no luck. Does anyone have any recommendations for making a powder ski profile on snowcad?
Btw, How do these measurements seem? I found them online but they seem really off:
Tip: 15mm rise/25cm from tip
Tail: 20mm rise/18cm from tail
Positive camber: 5mm
When plugging these measurements into snowcad they seem very flat, and the rocker does not seem large enough.
Any help is appreciated
SmartTry increasing the nose and tail lengths.
loganimlachthats because those are the rocker dimensions, not the tip and tail heights. your tip and tail heights should be anywhere from 60-80 mm after the rocker has concluded
loganimlachif you're just going to do one layer of sheet metal make your mold solid, don't space your ribs 1" apart. That's the one thing i regret, is not just biting the bullet and making solid molds.
PoikenzI remember reading somewhere that you MUST have at least one layer of fiberglass between the base and the core. Is there a reason for this? I'm guessing the base material and core don't adhere well or something, but if you roughed up the core enough would it work?
Also would substituting layer of carbon fiber provide the same effect as the fiberglass?
greeneWhat do you think of this vacuum bag material? http://www.cstsales.com/vacuum_bag.html (36 in. wrightlon 3 yard package)
I really need to buy some type of vacuum bag soon, so if anyone has any recommendations that don't break the bank I would really appreciate it.
loganimlachAnything that's branded as vacuum bag is going to work fine.
K.Breiteven if it is used to store steaks or salmon? ;)
DrZoidbergTechnically yes, right? But if it's super thin vinyl and the seal isn't super good then you're in for a bad time. I've seen people use anything that's sealable and can have a valve installed. Ninetyfour did something in a ziploc if I recall. If you can pull a decent vacuum then sure, why not?
Regarding resin evacuation... Does anybody use a wet out table or measure their ratios? So like x ml per sq meter of glass to give optimum strength/weight? Cause then a low pressure vac system wouldn't need to evacuate much resin. I'm sure companies have that all figured out to save resin and therefore money.
What resins are you guys using anyway/where are you getting them? I have surfboard resin, which seems to have a nice elastic character to it judging by the rather large dent I put in one of my boards and the lack of spiderweb cracking.
DrZoidbergEntropy gets used in surfing. Nobody seems to use west that often. I have resin research. Do they use poly for skis? Old shapers and whoever can say what they want but i think poly sucks. Its brittle and almost always cracks upon damage. It smells and is toxic. Seems like epoxy would be way better for skis, cost aside of course.
Henry.VHey, guys my first ski build is coming along nicely, but iv run into an issue, what epoxy do I use. I need a room temp epoxy that's somewhat cheap. Can anyone help me out?
Henry.VHey, guys my first ski build is coming along nicely, but iv run into an issue, what epoxy do I use. I need a room temp epoxy that's somewhat cheap. Can anyone help me out?
NinetyFourI use Entropy super sap CLR. Their CPM resin requires a heated cure, where CLR is good for room temperature. Haven't had an issue yet and it's quite a bit cheaper than West System.
jackdonovanthinking about building a vacuum, but worried about delams? could rivets stop this and what size would I need
SmartI wouldnt worry about that if you use the epoxy correctly,mix ratio and curing time with the proper heat you should be fine. As for vacuum you want at least 3 CMF, go here to study up http://joewoodworker.com/veneering/visitorspress.htm
jackdonovanwhat would I use for heat? a heat blanket or heat gun?
NinetyFourI've had some troubles with my bases warping to and it's more pronounced when using a knife cut, although I've had it happen with router cuts to. The best measures you can take against it are:
-Cut out a length of base material and allowing it to lay flat for 24H before cutting.
-Before you cut your bases out of this sheet, splice the sheet lengthwise down the middle. This one helps a lot, after you make the cut the two pieces usually don't butt together down the cut anymore and they usually bend away at the ends.
-Cut your bases out really close to layup time, as different temperature conditions between days can affect your bases.
SmartJust made these with a vacuum bagging system and they match up 100%.
Vacuuming bagging is a great way to go once you get it dialed in. The first pair I made were a mess, the bag didnt seal right at all, but learn from your mistakes.
Never understood why vacuuming bagging is looked down on. Planes and boats are made with bagging systems and if it is good enough for something 35,000 feet in the air it should be good enough for a pair of skis on your feet.
SmartNever understood why vacuuming bagging is looked down on. Planes and boats are made with bagging systems and if it is good enough for something 35,000 feet in the air it should be good enough for a pair of skis on your feet.
PoikenzSo I've unsuccessfully made 3 pairs, 2 pairs are fine, but they aren't as perfect as I'd like. For the two that worked, even before doing the layup I noticed that the cores and the base material didn't line up 100% in one way or another on 2 (out of 4) of them. I know that my jigs are perfect, but after I cut one one and try to line it back up there is a 1-2 mm shift. I'm not sure if it is because the material wasn't flat or something but it was on a table when I clamped down to it and I used ninetyfour's knife method to cut it out. I'm not sure what you guys are doing but clearly I'm doing something wrong here. Everything would be a hell of a lot easier if I could get super wide edges and just grind them down as needed.
Any advice other than practice? Base material isn't really something I wish to waste.
razors-chazAs for my core I do full wood core and hard wood sidewalls which are overwidth and not cut to the sidecut. for my lay-up
PoikenzI was thinking about doing this, but then I realized that it doesn't really matter if you are rabbeting your cores as any misalignment will still mean either a high base or edge. So are you not cutting out your cores to accommodate your edge teeth?
razors-chaznah, when the edge teeth are 0.6mm thick like mine which equates to less than a degree angle across the ski width which can easily be countered by the epoxy and fibreglass across the ski in the lay-up
. yeah i could but the ease of which it could move out of line negates the effort required to rebate the edges of the core. I've bigger concerns like getting a properly pressed laminate given previous difficulties i've had with getting a good seal on the vacuum and have been trying to improve my pattern lasering on my veneer topsheet.
Poikenztape seems most important, but I assume you already use the thick gum/ rubber type stuff. I haven't had leak issues and have been getting around 27 inhg pressing to a sheet of aluminum If you have any wrinkles in the bag you can just stretch and push it into the tape and I find it eliminates any sort of leak. On my first pair I found that the wood tips didn't fully push down (could be because I took too long to layup), so now I just put 50lb bags of water softener salt on each end just to be safe and haven't had a problem.
razors-chazYeah i've a low temp vac bag specific sealant tape. the difference i've had between my two most recent presses is ridiculous. I built a new mould for building park skis and used a aluminium lining sheet for the mould rather than a diy-sealed ply board which i had ended up putting nail holes through for blocks to minimise core shift etc. I also did my tape in a single piece rather than the multiple pieces i used before, eliminating all but a single joint to close the loop which i did as a side by side lap joint rather than a butt joint in the tape. Also for the first time I used a breather material to help get rid of any air bubbles across the bag. all this combined meant my deflated in seconds and used hardly any vac pump oil meaning i must have got a solid seal on the bag.
my new problem and concern is the interface between my tip spacers and the core in that where i get my materials from roll the tip spacer up for sending and so its difficult to align the spacers with the core for me and due to the shape of the tongues i put on the core into the spacers are proving difficult to cut accurately.
loganimlachtry pre cutting oversized squares of your tip spacer material then letting them sit flat under weight for like a week, kind of like pressing leaves into a book. that should get rid of any curvature.
find some hard setting gasket goo and put a glob over your nail hole before putting the nail in. I don't know if you're reusing the vacuum seal tape, but i've found if i try to use it more than once my seal is fucked. it's got to be flecks of dust and shit at a microscopic level because you can't even hunt down the leak.
**This post was edited on Sep 18th 2015 at 10:08:57am